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The Flow Assurance Site |
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This book was written during 2009. It is the final in a series of two, the first of which
was titled Pipe Flow 1, Single-phase Flow Assurance.
Flow assurance � ensuring the fluid flows as intended in a pipe or a well � relies on
well-established sciences like fluid mechanics, thermodynamics, mechanical
engineering, chemical engineering, discrete mathematics, automation, and computer
science. But even though the sciences themselves are well established, flow assurance is
developing very rapidly, and writing about it is a bit like shooting at a moving target.
During the work with this book it has at times felt like keeping updated on all the latest
developments took longer than evaluating and reporting them! Flow assurance is surely
progressing faster than the average applied engineering discipline. It is easy to make a
long list of important recent developments in each of the previously mentioned subject
areas, even if only those which have had direct consequences to the flow assurance field
are included.
In mathematics, for instance, numerical methods for solving hyperbolic equations
develop constantly, and the improvements generally allow us to make faster, more
robust and standardized solutions. Also in the field of mathematics, our understanding
of whether the conservation equations are hyperbolic or not in all situations is currently
far from perfect, and new articles regarding that are published regularly. Getting it
wrong can lead to the simulations crashing or results becoming inaccurate or outright
misleading. The list of exciting challenges continues into fluid mechanics, chemical
engineering, and the other fields. This book intends building on the most important of
these developments while using the latest in contemporary science.
I have included a Suggested Reading List at the end of the book, but it contains no
books covering flow assurance. To my knowledge this book is presently the only one
dealing with flow assurance for both two-phase, three-phase, and (very briefly)
four-phase flow. There are some good general books on multi-phase flow, but flow
assurance is so complex it requires taking advantage of all reasonable simplifications
specific to our system. We deal primarily with circular or annular cross-sections, and
that has important implications for how best to simplify. The most common models are
one-dimensional or quasi two-dimensional, and the flow regimes they can deal with are
reduced to a finite number of pre-defined types. More advanced and also more general
2D or 3D models may play an important role in the future, but they are currently
restricted to research work or studies of short sections of the flow-path.
The same can be said about the relevant fluids� chemical properties: The goal
determines the simplifications we employ. Researchers most interested in fluid
mechanics usually prefer very simplified chemical models. That is a natural choice if
you desire isolating some detail dealing with turbulence, say, and focus the
investigation accordingly. But any useful model for flow assurance calculations on real
systems must include rigorous chemical property data and correlations. The
phenomena we deal with are highly characteristic of petroleum fluids flowing in pipes or
wells, and the models have to be designed accordingly. General multi-phase flow theory
is not specific enough to include all relevant considerations. Chemical models are also
only adequate for our purpose if seen in the context of the actual flow.
Numerous research articles dealing with specific flow assurance problems have been
published, but it is hard to learn a subject from articles alone. Mathematicians use
slightly different notations than mechanical engineers, and chemists are somewhat
different from both groups. Each discipline also tends to build on its own sorts of
simplifications, and binding the different sciences together is in many ways a science in
itself.
At the time of this publication, an internet search for �flow assurance? generates an
amazing number of responses, and a very significant amount of them turns out to be
companies interested in employing flow assurance engineers. The petroleum industry
in general faces a distorted age pyramid, with a large percentage of the most skilled
professionals reaching retirement age within the next decade. It appears the industry
has an image problem which makes it less attractive to young educated people than
�greener� industries, at least is some countries. The psychology involved is
understandable, but the logic less so. Having travelled quite a lot and observed the oil
and gas industry at work in many countries, maybe most illustratively during a three
year stay in Azerbaijan, I have become convinced that sound management and proper
technology can make a huge difference regarding environmental impact. Knowledge is
the key to good energy management in the petroleum industry just as in other
industries, and whether we like it or not, those working in the middle of it are best
positioned to make a positive difference.
One thing to keep in mind for anyone who is in the process of making a career choice is
that the shortage of skilled engineers in the flow assurance field creates very favorable
conditions for those who enter it. In addition, flow assurance offers unique possibilities
for value creation while at the same time its complexity and fast development
eliminates any risk of stagnation in the foreseeable future. That is undoubtedly a very
motivating combination few other fields can match.
In an effort to lure more young professionals into the field of flow assurance, I have
decided to make the digital version of both books available for free at my internet site
drbratland.com.
As for the first book, I am thankful for any comments or corrections the reader might
contribute, they can be directed to contact@drbratland.com.
Ove Bratland
January 2010